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Why Choose Explosion-proof?

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Why Choose Explosion-proof?

Why choose explosion-proof?

Many production sites produce flammable substances, with about two-thirds of underground coal mines containing explosive substances. In the chemical industry, more than 80% of production workshop areas contain explosive substances. The oxygen required for an explosion is ubiquitous.

The electrical instruments widely used in the production process, various frictional sparks, mechanical wear sparks, electrostatic sparks, high temperatures, etc. are inevitable and act as ignition sources.

Therefore, in many industrial sites, when the concentration of explosive substances mixed with oxygen reaches the explosive limit, if there is an ignition source, an explosion will occur. Therefore, it is necessary to adopt explosion-proof measures.


Interpretation of explosion-proof level

Explosion proof sign format

Explosion proof sign format

Explosion proof marking

Explosion proof structural form

Explosion proof equipment category

Gas group

Temperature group

EX

D/p/i, etc

Ⅰ/Ⅱ

A/B/C

T1~T6



For example

Ex d Ⅱ C T4

① ② ③ ④ ⑤  

01 EX represents China and the International Electrotechnical Commission's explosion-proof marking

图片1


02 It indicates that different explosion-proof types are applicable to different hazardous locations. d represents explosion-proof type.

No

Explosion proof form

Code

National standard

Explosion proof measures

Applicable area

1

Explosion proof type

d

GB3836.2

Isolate the existing ignition source

Zone1,Zone2

2

Increased safety type

e

GB3836.3

Try to prevent the generation of ignition sources

Zone1,Zone2

3

Intrinsically safe type

ia

GB3836.4

Limiting the energy of ignition sources

Zone0-2


Intrinsically safe type

ib

GB3836.4

Limiting the energy of ignition sources

Zone1,Zone2

4

Pressurized type

p

GB3836.5

Isolate hazardous substances from ignition sources

Zone1,Zone2

5

Oil filled type

o

GB3836.6

Isolate hazardous substances from ignition sources

Zone1,Zone2

6

Sand filled type

q

GB3836.7

Isolate hazardous substances from ignition sources

Zone1,Zone2

7

non-sparking  type

n

GB3836.8

Try to prevent the generation of ignition sources

Zone2

8

encapsulated type

m

GB3836.9

Try to prevent the generation of ignition sources

Zone1,Zone2

9

hermetically sealed

h

GB3836.10

Try to prevent the generation of ignition sources

Zone1,Zone2



03 Ⅰ——Coal mine and underground electrical equipment

Ⅱ——Electrical equipment other than coal mines and underground use



04  Classification of explosive hazardous gases

According to the minimum possible spark energy, explosive gases are classified into four hazard levels in China, Europe, and most countries and regions around the world, as shown in the table below:

Working condition category

Gas classification

Representative gases

Minimum ignition spark energy

Under the mine

Methane

0.280mJ

Factory outside the mine

ⅡA

Ethane

0.180mJ

ⅡB

Ethylene

0.060mJ

ⅡC

H2

0.019mJ




05 Classification of gas temperature groups

According to the highest surface temperature of the equipment, it is divided into six groups: T1 to T6, as shown in the following figure:

Temperature group

Safe surface temperature of objects

Common explosive gases

T1

≤450℃

hydrogen, acrylonitrile, etc,46types

T2

≤300℃

Acetylene ethylene,etc,47types

T3

≤200℃

Gasoline, butyraldehyde,etc,36types

T4

≤135℃

Acetaldehyde, tetrafluoroethylene ,etc,6types

T5

≤100℃

CS2

T6

≤85℃

Ethyl nitrate, ethyl nitrite



The explosion-proof mark of the instrument: Ex (ia) ⅡC T6 means:

Content

Symbol

Meaning

Explosion proof declaration

Ex

Meets certain explosion-proof standards, such as China's national standards

Explosion proof type

ia

Adopting ia level intrinsic safety explosion-proof method,it can be installed in Zone 0

Gas category

ⅡC

Admitted to involve Class IIC explosive gases

Temperature group

T6

The surface temperature of the instrument shall not exceed 85 ℃



The meaning of Ex (ia) ⅡC:

Content

Symbol

Meaning

Explosion proof declaration


Complies with European explosion-proof standards

Explosion proof type


Adopting ia level intrinsic safety explosion-proof method,it can be installed in Zone 0

Gas category


Admitted to involve Class IIC explosive gases

Note: There is no temperature category item in this symbol, indicating that the instrument does not come into direct contact with explosive gases


The composition and meaning of protective signs

图片2


IP protection grade

The IP (Ingress Protection) protection level system was drafted by the IEC (International Electrotechnical Commission). Classify electrical appliances according to their dust and moisture resistance characteristics.



01 Composition of identification

The IP protection level is composed of two numbers. The first number represents the level of dust separation and prevention of foreign object intrusion in electrical appliances, while the second number represents the degree of sealing of electrical appliances against moisture and water intrusion. The larger the number, the higher the protection level.



02 The IP protection category is marked with two numbers:

For example, an protection category: IP XX

Marking letters

The first marked number

The second marked number


           The first marking number of contact protection and foreign object protection levels

The first marking number

Protection range

Name

Note

0

Non-protection

--

1

Protect against foreign objects with a diameter of 50mm and larger

Detector, with a sphere diameter of 50mm, should not enter completely

2

Protect against foreign objects with a diameter of 12.5mm and larger

Detector, with a sphere diameter of 12.5mm, should not enter completely

3

Protect against foreign objects with a diameter of 2.5mm and larger

Detector, with a sphere diameter of 2.5mm, should not enter completely

4

Protect against foreign objects with a diameter of 1.0mm and larger

Detector, with a sphere diameter of 1.0mm, should not enter completely

5

Dust protection

It is impossible to completely prevent dust from entering, but the amount of dust entering should not exceed such a quantity as to cause damage to the device or safety

6

Dust sealing

Dust should not enter the box at a low pressure of 20 millibars




                                         The second marking number of protection level

The second marking number


Protection range

Name

Note

0

Unprotected

--

1

Water droplet protection

Vertically falling water droplets should not cause damage.

2

When the box is tilted at 15 °, protect against water droplets

When the box is tilted to any side at a 15 ° angle, vertically falling water droplets should not cause damage

3

When the box is tilted at 15 °, protect against water droplets

Water splashed from both sides of the vertical line at a 60 ° angle should not cause damage.

4

Protective water spray

The water spray aimed at the box from each direction should not cause damage

5

Protective water jet

The water jet aimed at the box from each direction should not cause damage.

6

Protection against strong water jet

The strong water jet aimed at the box from each direction should not cause damage.

7

Protection against short-term immersion in water

When the box is immersed in water for a short period of time under standard pressure, there should be no water that can cause harmful effects

8

Protection against long-term immersion in water

The box must be immersed in water for a long time under the conditions agreed upon by the manufacturer and the user, and there should be no water that can cause harmful effects. But these conditions must be more complex than those specified by the number 7 marker

The highest test level for IP protection is IP68, but common claimed levels are still IP54, IP55, IP65, IP66, IP67, IP68, etc.


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